Microstructure and Wear and Corrosion Resistance of CoCrFeMoNiSix (x = 0.25, 0.50, 0.75) HEACs Prepared by Plasma Cladding

CoCrFeMoNiSix (x = 0.25, 0.50, 0.75) HEACs were successfully prepared on Q235 steel substrates by the plasma cladding method. The phase structure, microstructure, element distribution, and wear and corrosion resistance of these coatings were investigated by XRD, OM, SEM, EDS, a friction and wear tester, and an electrochemical workstation. The results show that the CoCrFeMoNiSix (x = 0.25, 0.50, 0.75) coatings are composed of a major FCC phase and minor BCC phase. With an increase in Si content, the lattice constant and cell volume of both phases and the BCC phase content in these alloys gradually increase, while the enthalpy of mixing, Gibbs free energy, atomic radius difference, VEC, and phase density decrease. All the three alloys exhibit typical dendritic structures. With an increase in Si content, the enrichment of Mo and Si in the interdendrite region is significantly reduced. The friction coefficients of CoCrFeMoNiSix (x = 0.25, 0.50, 0.75) HEACs show a trend of first increasing, then decreasing, and gradually stabilizing with an increase in time, and are 0.604, 0.526, and 0.534, respectively. The wear resistance of the three alloys is mainly related to the changes in crystallinity and high-strength BCC phase content caused by different Si contents. The polarization curves of CoCrFeMoNiSix (x = 0.25, 0.50, 0.75) high-entropy alloy coatings show an obvious passivation zone, and the corrosion resistance is significantly better than that of Q235 steel substrate. The CoCrFeMoNiSi0.75 coating has the highest self-corrosion potential, smallest self-corrosion current, largest capacitive reactance arc radius, and best corrosion resistance in a 3.5% NaCl solution.