Satellite multi-functional power structure: Feasibility and mass savings

A multi-functional structure saves mass from a spacecraft by incorporating other functional subsystems into the structure. By using the structural properties of a non-structural element, inert structure may be eliminated, and the requirement to allot internal volume to the subsystem in question is removed. The current paper describes a multi-functional structure based on the secondary power system. By using commercially available plastic lithium-ion cells to form the core of a sandwich panel, inert mass is eliminated from both the structure and from the battery enclosure. The feasibility of the proposed multi-functional structure is demonstrated though vibration testing on a single cell, and the successful manufacture of a test panel. The work goes on to quantify the potential mass savings that may be achieved by using a multi-functional structure of this type. By varying a set of spacecraft attributes, the study identifies that small spacecraft with high power requirements have the potential to gain the most benefit from using a multi-functional structure of this type.