Development of Textile-Based Strain Sensors for Compression Measurements in Sportswear (Sports Bra)

Women sports wearer’s comfort and health are greatly impacted by the breast movements and resultant sports bra compression to prevent excessive movement. However, as sports bras are only made in universal sizes, they do not offer the right kind of support that is required for a certain activity. To prevent this issue, textile-based strain sensors may be utilized to track compression throughout various activities to create activity-specific designed sports bras. Textile-based strain sensors are prepared in this study using various conductive yarns, including steel, Ag-coated polyamide, and polypropylene/steel-blended threads. Various embroidery designs, including straight, zigzag, and square-wave embroidery patterns, etc., were created on knitted fabric and characterized for strain sensing efficiencies. The experiments concluded that strain sensors prepared from polypropylene/steel thread using a 2-thread square-wave design were best performed in terms of linear conductivity, sensitivity of mechanical impact, and wide working range. This best-performed sample was also tested by integrating it into the sportswear for proposed compression measurements in different body movements.