3D interpenetrating piezoceramic-polymer composites with high damping and piezoelectricity for impact energy-absorbing and perception

Materials and structures with enhanced energy-absorbing and impact perception capabilities are widely deployed for crash mitigation, protective packaging of sensitive elements, and personal impact protection. However, conventional lightweight structures with a monolithic constitutive material cannot simultaneously achieve exceptional energy-absorbing capacity and electromechanical sensitivity. Here we proposed a new class of architected ceramic-polymer composites with improved energy-absorbing capacity and piezoelectric performance. An interconnected porous lead zirconate titanate ([Pb(Zr0.52Ti0.48)O3], PZT) skeleton with uniformly distributed cellular-like pores in the transverse section and directionally aligned porous structure in the longitudinal section was fabricated using a facial camphene-templated freeze-casting method. Subsequently, the polymeric polydimethylsiloxane (PDMS) was impregnated into the skeleton to form the three-dimensional (3-D) interpenetrating-phase piezoelectric composite (IP3C). The as-fabricated interpenetrating architecture with each phase interconnected has endowed the proposed IP3C with an unprecedented combination of mechanical-damping (energy-absorption efficiency ∼ 7.71 MJ m−3) and electromechanical-conversion (piezoelectric constant d33 ∼ 146 pC N−1) properties, which are 9 times and 7 times higher than the conventional counterpart 0–3 piezoelectric composite, respectively. As evidenced by numerical simulations, this remarkable enhancement is attributed to the high stress transfer efficiency within the IP3C, which is intrinsically controlled by the rationally designed interpenetrating architecture. The findings reported here demonstrate that multifunction, e.g., exceptional energy absorption and high sensitivity, can be achieved in one composite with architecture design, thereby driving forward and expanding the fundamental understanding in the area of multifunctional materials in hostile loading environments.