Numerical simulation of continuous microwave drying of rice grains

Abstract To comprehensively understand temperature and moisture changes in a continuous microwave rice grain drying system, this study proposes a simulation strategy that facilitates the continuous movement of rice grains. The study establishes a three‐dimensional model concerning multiple physical fields, including electromagnetism, heat, and mass transfer. It examines the effects of rice grain layer thickness and microwave intensity on the moisture and temperature of rice grains. The results indicate that the drying rate is negatively correlated with material thickness but positively correlated with temperature. The optimal thickness for the rice grain layer is 8 mm. Furthermore, both the microwave drying rate and temperature increase with microwave intensity. These findings contribute to a deeper understanding of the hydrothermal change mechanisms in rice grains during microwave drying. Practical applications Microwave drying, as an emergent drying technology, has garnered widespread attention for its selective heating, efficient drying, energy savings, and environmental protection. Nevertheless, enhancing uniformity during the microwave heating process constitutes an important research topic in scientific research and technological applications. Numerical simulation methods can visually analyze electric field distribution, thereby optimizing microwave heating uniformity and improving drying effects. This article aims to accurately predict the continuous microwave drying time of paddy and maximize energy usage by optimizing drying thickness and microwave power parameters establishing a mathematical model for the process. The study not only provides a solid theoretical basis for microwave dryer design but also scientifically guides the continuous microwave drying of rice and other food crops.