Finite element modeling of early-age temperature development of in-situ concrete under variable ambient temperatures

The early-age temperature rises in in-situ concrete, caused by the exothermic hydration of cement, poses a significant risk of thermal cracking in concrete structures. This issue is particularly critical in large-scale structures, where thermal cracking can lead to serious structural integrity issues. Therefore, the accurate prediction of the concrete hydration temperature development is paramount for predicting and mitigating early thermal cracking in concrete. However, one of the main challenges in predicting in-situ concrete temperatures is the significant effect of variable ambient temperature on cement hydration rates and concrete heat dissipation. To address this challenge, this paper presents a finite element modeling (FEM) approach that accurately predicts the early-age temperature development of in-situ concrete by adequately considering the effect of variable ambient temperatures. The model integrates the heat of hydration of the cement, the impact of ambient temperature variations, and the heat transfer through the concrete and insulation mould. The cement hydration rate under real-life ambient temperatures is simulated using an Arrhenius-based method, which mathematically adjusts the isothermal calorimetry curves to reflect the actual conditions. Additionally, the study investigates the inhibitory effect of Ground Granulated Blast-furnace Slag (GGBS) on the early hydration temperature of concrete, with experimental tests and FEM simulations conducted on concrete mixes where up to 70% of the cement was replaced with GGBS. The validity of the FEM model was confirmed through comparison with concrete semi-adiabatic tests, demonstrating that the model provides accurate predictions of the temperature development of in-situ concrete. Importantly, the results indicate that the adjusted isothermal calorimetry curves successfully capture the ambient temperature effect on the cement hydration rate. The results provide valuable insights for the design of concrete structures, particularly in preventing early-age thermal cracking.