Non-invasive analysis of macro-crack on the characteristics of ultrasonic guided wave

The effects of macro-crack in plates on the characteristic of ultrasonic guided wave were studied. Using the Finite Element Model and numerical calculation method, the finite element mesh models of various macro-crack in aluminum plate were established. The single S0 or A0 mode Lamb wave was excited in plate by the wave structure loading method. The propagation time and amplitude of wave packet in the received signal were analyzed to study the phenomenon of mode transformation and the relationship between macro-crack size and signal amplitude. The simulation results show that there is mode conversion when the single mode Lamb wave interacts with an asymmetric macro-crack, and no mode conversion with a symmetric macro-crack. The energy of reflected wave increases with the increase of the depth and width of macro-crack, and the energy of transmitted wave decreases correspondingly. The size and inclined angle of macro-crack can be quantitatively estimated by the fitting function from the energies of reflected and transmitted waves. The variation of crack depth, width and angle is approximately linear with the amplitudes of reflected and transmitted wave packets. A fitting function is constructed by using the amplitude ratio of reflected wave packet or transmitted wave packet to total wave packet, which can be used to estimate the macro-crack depth, width and angle. This conclusion is helpful to the detection of macro-crack in the actual production and service of plate structures.