Thermal analysis of exciter rolling bearing based on heat flow coupling

Purpose This study aims to investigate the temperature rise characteristics of vibrating rolling bearings under the influence of the polarization force of unbalanced eccentric blocks. A thermal-fluid-solid mechanics coupled finite element model is established to analyze the effects of different loads and rotational speeds on bearing temperature to prevent overheating, wear and thermal damage. Design/methodology/approach A thermal-fluid-solid mechanics coupled finite element model of the vibrating rolling bearing is developed based on the principles of heat transfer. Finite element analysis software is used to conduct numerical simulations and study the temperature distribution of the bearing system under different loads and speeds. The model’s accuracy is verified by experimentally measuring the actual temperature of the bearing under the same working conditions. Findings This study successfully established a thermal-fluid-solid mechanics coupled finite element model of a vibrating rolling bearing, verifying its accuracy and reliability. The research results provide an essential reference for optimizing bearing design, preventing overheating and extending service life. Research limitations/implications By analyzing the temperature rise characteristics under various load and rotational speed conditions, the law governing the internal temperature distribution of bearings is revealed. This finding offers a theoretical foundation for comprehending the thermal behavior of bearings. Practical implications This study offers a scientific foundation for the maintenance and fault diagnosis of shaker rolling bearings, aiding in the timely identification and resolution of thermal damage issues. Through the optimization of bearing design and usage conditions, the equipment’s lifespan can be prolonged, maintenance expenses can be minimized and production efficiency can be enhanced. Originality/value A thermal-fluid-solid mechanics coupled finite element model of a vibrating rolling bearing was established, considering the interaction of multiple physical fields. The influence of the polarization force from the unbalanced eccentric block on the bearing temperature is analyzed in detail, which is close to the actual working conditions. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2024-0396/