Transformation of traditional carbon fibers from microwaves reflection to efficient absorption via carbon fiber microstructure modulation

The high conductivity of commercial carbon fibers leads to a noticeable skinning effect and weak microwave impedance matching. This results in insufficient effective absorption bandwidth and less than ideal overall wave absorption performance, mainly reflecting electromagnetic waves. These limitations restrict the application of carbon fibers. In this study, we successfully prepared carbon fiber/epoxy composites with adjustable electrical conductivity by precisely controlling the temperature and time of pre-oxidized polyacrylonitrile (PAN) fibers during the low-temperature carbonization stage. This allowed us to regulate the components and microstructure of conductive carbon fibers. The carbon fiber/epoxy composites demonstrated exceptional microwave absorption performance due to their various loss mechanisms. The impedance matching conditions and microwave attenuation capability were also quantitatively evaluated. For 850-9 samples, an effective bandwidth of approximately 7 GHz (11 GHz–18 GHz) was achieved with a thickness of 2.5 mm. For 900-9 samples, the best reflection loss achieved is −39.9 dB at 5.8 GHz, which corresponds to a thickness of 3 mm. The carbon fibers with different electrical conductivity can be obtained by modulating the microstructure of carbon fibers, which can improve the impedance matching performance of conductive carbon fibers and reduce their reflection of electromagnetic waves to improve the microwave absorption performance, achieving the transformation of traditional carbon fibers from electromagnetic shielding to effective microwave absorption. This simple and efficient preparation method has yielded promising results and offers a new avenue for the advancement of high-performance carbon fiber microwave absorbing materials.