Fabrication of exceptionally high-strength Mg-4Sm-0.6Zn-0.4Zr alloy via low-temperature extrusion

Ultrahigh strength is achieved in low-cost Mg-4Sm-0.6Zn-0.4Zr alloy by a traditional extrusion process, with tensile yield strength over 450 MPa, which exceeds the majority of heavy rare-earth (RE) alloyed Mg-RE extrusion alloys. The alloy showed a typical bimodal microstructure, consisting of fine recrystallized grains with random orientations and coarse hot-worked grains with strong basal texture. And profuse Mg3Sm particles were dynamically precipitated in recrystallized grains boundary as well as hot-worked grains interior during extrusion. The ultrahigh yield strength of the alloy is closely related to the combined effect of fine recrystallized grains, highly textural hot-worked grains, and numerous nanoscale particles, independent of the accepted age-hardening in those heavy RE containing Mg alloys. Low cost, high strength, and simple extrusion process make the present alloy gets more fantastic potential in industrial applications than other Mg-RE extrusion alloys.