Raman and XPS depth profiling technique to investigate the corrosion behavior of FeSiAl alloy in salt spray environment

Abstract As a promising material for electromagnetic microwave absorption, FeSiAl (FSA) alloy always suffers from inadequate corrosion resistance in the marine environment. Herein, the Raman and X-ray photoelectron spectroscopy (XPS) depth profiling techniques are adopted to investigate the basic corrosion behavior of FSA in salt spray environment. The Raman analysis contributes to the understanding of the composition change at various corrosive periods while the XPS depth profiling reveals the corrosion process of Fe0→Fe2+→Fe3+ in a sequence. The observed corrosion rates (CRs) of FSA immersed in 5 wt% NaCl solution for 1, 24 and 48 h are 2.99 × 10−12, 4.90 × 10−12 and 5.85 × 10−12 m/s, respectively. The increasing value of CRs as a function of time demonstrates the accelerated corrosion tendency. Moreover, to suppress the corrosive behavior of FSA alloy, carbon is decorated on its surface by catalytic chemical vapor deposition method using acetylene as the carbon source. The carbon coating restrains the corrosion process by impermeability and hydrophobicity of carbon materials in corrosive mediums. This study will help in the designing of microwave absorbers which can resist corrosion in harsh reaction conditions as well as available at commercial level to save the economy.