Flame-retardant smoke-suppressing and antibacterial poplar wood enabled by a bio-based flame retardant containing transition metal

Utilizing bio-based flame retardants like chitosan (CS) and tannic acid (TA) is an effective way to enhance the flame retardancy of wooden products. In this work, the poplar wood was impregnated with composite flame retardants containing CS, TA, Cu (CH3COO)2·H2O and silane coupling agent (KH550). When KH550 bound these substances together to form a stable compound, a highly efficient flame-retardant wood (wood/CTA-Cu-Si) was prepared under vacuum pressure impregnation. The results of the functional group test show that bio-based flame retardants have been successfully synthesized. The limiting oxygen index (LOI) of the treated sample was reached 31.5%, the sample also passed the V-0 grade in the UL-94 vertical burning test, and in the Cone colorimeter test, the total smoke release was reduced by 50.2% compared to that of the Control. The energy dispersive spectroscopy proved that Cu and Si elements were evenly distributed in the wood before and after combustion. Raman spectra of the residues after the burning of treated wood were compared and it was found that the degree of graphitization of wood/CTA-Cu-Si was significantly increased, which ID/IG reached 1.85. After impregnation, the flame-retardant treated wood sample exhibited no negative effect on mechanical properties. The flame-retardant mechanism was probed and summarized as the Cu and Si synergistic promotion on charring and suppression on heat and smoke release. Simultaneously, the existences of Si-C, Si-O and Si-N strengthened the char layer and enhanced flame retardancy of poplar wood. Such resulted poplar wood with flame retardancy will be an excellent application prospect as engineering biomaterial.