Synthesis of multicomponent boron nitride/carbon nanotube conjugated hybrid composite nanosol aqueous sizing agent to improve mechanical properties and thermal conductivity of carbon fiber composites

Abstract Interfacial and thermal conductivity issues of carbon fiber composites pose key challenges that restrict their application in the industry. Hence, we prepared an aqueous sizing agent modified with nanosol of boron nitride (BN) and carbon nanotube (CNT) hybrids using sol–gel method to synergistically enhance the interfacial performance and thermal conductivity of carbon fiber (CF) composites. Compared to the unsized CF composites, the interlaminar shear strength (ILSS), interfacial shear strength (IFSS), flexural strength and thermal conductivity of the sized composites were increased by 47.0%, 41.4%, 51.0% and 49.5%, respectively. This was attributed to the fact that the BN/CNT nanoparticles contained in the sizing agent increased the specific surface area of the fibers, enlarged the interfacial phase region for stress transfer, and facilitated the formation of strong chemical/physical interactions among the fibers and resin. Additionally, BN and CNT nanoparticles formed a three‐dimensional thermally conductive network on the fiber surface, which promoted the formation of a good heat transfer path between the fibers and resin. This work presents an effective strategy for fabricating CF composites with exceptional mechanical performance and thermal conductivity. Highlights A BN/CNT nanohybrid sol is prepared by sol–gel method. A sizing agent is fabricated by modifying WEP through BN/CNT nanohybridised sols. Sizing agent promotes a good thermal conductivity path between CF and resin. Sizing agent enhances the mechanical properties of CF composites.