Extremely improved the corrosion resistance and anti-wear behavior of aluminum alloy in 3.5% NaCl solution via amorphous CrAlN coating protection

The low hardness and limited anti-wear of aluminum alloys pose obstacles to their stability and service life, especially in corrosive environments. Here, the amorphous CrAlN coating was first deposited on aluminum alloy by DC magnetron sputtering. The CrAlN coating with 30.2% nitrogen content was dense and prevented the intrusion of oxidation and corrosive fluids, thus greatly improving the anti-corrosion of the coating. The wear rate of the coated aluminum alloy in 3.5% NaCl solution decreased by three orders of magnitude. This work paves the way for constructing amorphous protective coatings on light alloys.