On the optimization of physical and chemical stability of a Cu/Al2O3 impregnated oxygen carrier for chemical looping combustion

The objective of this study was to evaluate the effect of the chemical and thermal stress on the physical and chemical stability of a CuO/Al2O3 impregnated oxygen carrier during methane chemical looping combustion at high oxygen carrier to fuel ratios to ensure low solid conversion variations. The Cu-based particles were subjected to 130 h of operation in a 0.5 kWth chemical looping combustion unit burning CH4 at steady state and unchanged conditions. Two batches of particles were used to operate the fuel and air reactor either at 800 °C or 900 °C. A full solid characterization regarding crystalline compounds, oxidation state, ASTM attrition index, crushing strength and morphology analysis was carried out in order to investigate the physical and chemical stability of the oxygen carrier. Main conclusion derived from this research work is that the low oxygen carrier conversion variation allowed reducing the chemical stress and as consequence the copper loss from particles. However, the oxygen carrier was difficult to reoxidize at 900 °C due to the formation of CuAlO2. Operating at temperatures about 800 °C and at low solid conversion variation is proposed since copper loss was limited maintaining an adequate physical stability.