래핑 가공 시스템을 조합한 소형 CNC 기계에 의한 알루미늄합금의 표면조도 개선 연구

Aluminum alloys are the light weight materials, they are commonly used in many industrial applications such as electronic, aerospace, automotive, and medical industry. Because they are used in these such applications. Therefore, their light weight and high surface quality are required. In this paper, the surface improvement round flat aluminum alloy using lapping finishing method was explored. In order to find the optimal condition, lapping parameters such as, rotational speeds, abrasive grain sizes of pad, processing times, and lapping oils were investigated in this study. The improvement in surface roughness was found to be highest with optimal condition at 200 rpm of rotational speed, 1 ㎛ abrasive grain size of pad, 0.5ml of light oil for 720 sec. By using the optimal condition, the initial surface roughness Ra of round flat aluminum alloy can be enhanced from 2.59㎛ to 0.02 ㎛. This can be concluded that the small CNC machine with lapping finishing method can be used to enhance the surface roughness of round flat aluminum alloy effectively.