The Role of Hydrothermal Carbonization in Sustainable Sodium‐Ion Battery Anodes

Abstract Sodium‐ion batteries as a prospective alternative to lithium‐ion batteries are facing the challenge of developing high‐performance, low‐cost and sustainable anode materials. Hard carbons are appropriate to store sodium ions, but major energy and environmental concerns during their fabrication process (i.e., high‐temperature carbonization) have not been properly assessed. Furthermore, the rational design of high‐performing hard carbon anodes is usually limited by the conventional direct carbonization of organic precursors. Here, the hydrothermal carbonization process is employed as a versatile pre‐treatment method of renewable precursors, followed by high‐temperature carbonization, for producing advanced hard carbon anodes. The critical role of hydrothermal pre‐treatment in regulating the structure for an optimized performance of hard carbon anodes is elucidated, while revealing the sodium‐ion storage mechanism using electrochemical kinetic calculations, advanced characterization and multi‐scale modeling. Furthermore, the environmental impacts of hydrothermal pre‐treatment and subsequent carbonization are evaluated using life cycle assessment compared to direct carbonization. By comparing hard carbon anodes with and without the hydrothermal pre‐treatment, it is verified that the additional hydrothermal process is responsible for enhanced electrochemical performance, increased carbon yields and reduced carbon emissions. The work provides a systematic understanding of functions and energy consumptions of hydrothermal systems to achieve next‐generation sustainable sodium‐ion batteries.