A novel flame-retardant-free copolyester: cross-linking towards self extinguishing and non-dripping

In this manuscript, contradiction between the non-flammability and non-dripping of polyesters could be solved by copolymerizing terephthalic acid and ethylene glycol together with a pendent phenylethynyl-based monomer named 4-(phenylethynyl) di(ethylene glycol) phthalate (PEPE), which exhibited a cross-linkable nature at a proper temperature. TG-DSC simultaneous thermal analysis, FTIR, dissolution tests and rheological investigations proved the thermal cross-linking behavior of the copolyester, which was not active at the temperature of polymerization and processing but could cross-link rapidly at higher temperature before burning. LOI tests, cone calorimetry and small-scale flame tests further confirmed the self-extinguishment and inhibition for melt-dripping could be achieved through the cross-linking during burning, despite the absence of any flame-retardant element (say, bromine, chlorine, phosphorus, or nitrogen, etc.). Rheological analyses and the SEM microphotographs of the char showed P(ET-co-P)s exhibited a greater complex viscosity through the cross-linking at high temperature, leading to compact char residue, flame-retardant and anti-dripping effects.