Measurement of outer diameter parameters of manual grinding cable joints based on 3D point cloud processing

For the problems associated with low measurement accuracy caused by surface shrinkage, uneven grinding, and irregular shapes in manual grinding cable joints, as well as the limitations of existing machine vision measurement techniques for the outer diameter parameters, this paper proposes a non-contact outer diameter parameters measurement method of manual grinding cable joints based on three-dimensional (3D) point cloud processing. Firstly, statistical filtering is used to remove discrete noise, and coordinate transformation preprocessing is conducted to ordered the point cloud. Secondly, a bidirectional point cloud slicing method is proposed based on the cable joint structure and point cloud distribution to preserve the original features for effective measurement. Subsequently, the normalized mean curvature is utilized as the weight of point cloud coordinate averaging to construct key points for surface slices, which reduces the amount of data in the sliced point cloud and improves the matching efficiency. Finally, the key points are matched according to the position of the surface slices, and the distance of point pairs is calculated to complete the measurement of the outer diameter parameters. Experiments and error analysis are conducted on multiple manual grinding 110 kV and 500 kV real cable joints. The absolute error in the measurement of the outer diameter is less than 0.2 mm, with a relative error within 1 %. The absolute error of the XY-axis outer diameter deviation is less than 0.1 mm. The experiments demonstrate that the proposed method exhibits superior performance in cable joint outer diameter measurement.