Development of polyamide foam by supercritical CO2: Low density, anti-shrinkage and thermal insulation

Saving energy and reducing environmental harmful emissions have become a global concern, so the foam thermal insulation materials are of great significance for saving energy, reducing greenhouse effect and ensuring the comfort and safety requirements of buildings. Polyamide12 (PA12) has outstanding weather resistance, mechanical stability and termite resistance, which is a promising building material. Herein, we prepared a series of PA12 foams by using supercritical carbon dioxide (Sc-CO2) as foaming agent, polymethyl methacrylate (PMMA) as a blend modification material, tridehydroglycerol isocyanurate (TGIC) as chain extender improved the cells wall strength and stability. When the PA12 and PMMA blending ratio was 70:30 and TGIC content was 0.2 phr, the foam density was 0.02 g/cm3, and the thermal conductivity of the foam was as low as 0.0302 W/m·K. Moreover, the influence of viscosity gradually increased with the increase of PMMA as shown by tanδ; at the same time, as an amorphous material, PMMA enlarged the melting range of the blends and reduced the enthalpy of melting. Therefore, the introduction of PMMA increased the temperature range of the foaming window to170–190 °C. This study provided an effective method for the design of foams with low density, low shrinkage, excellent mechanical properties and high thermal insulation properties, which has broad PA12 foam application prospects in the fields of buildings, such as wall or roof insulation.