Mechanisms of roasting for improving rare earth element leaching from coal gangue

Coal resources represent an important potential source for the future extraction of rare earth elements (REEs). This study, combining microscopic characterization techniques and experimental analysis, investigates the occurrence characteristics of REEs in coal gangue and the roasting activation mechanisms. The study reveals that phosphate minerals are the primary carriers of REEs, and sequential chemical extraction results further confirm the close association between REEs and phosphate minerals. Roasting at around 600°C facilitates the release of REEs from organic matter and clay minerals like kaolinite, significantly improving leaching efficiency. Under leaching conditions of 20 g/L, 50°C, 0.5 M HCl, and 1000 RPM, the leaching of REEs can reach approximately 80%. However, when the roasting temperature exceeds 1000°C, the formation of mullite leads to mineral surface sintering, reducing the recovery of REEs. This study emphasizes the importance of optimizing roasting conditions and understanding mineral phase changes to maximize REEs recovery, which is crucial for sustainable resource management and environmental remediation.