Synthesis of zeolite NaA at room temperature: The effect of synthesis parameters on crystal size and its size distribution

Zeolite NaA crystals were prepared by hydrothermal synthesis under room-temperature conditions. The products were characterized by XRD, SEM, IR and particle size analysis. Some influence parameters such as crystallization time, aging time, stirring speed, different sources of silicon and aluminum on the crystalline end products were studied. The results showed that crystallization time was a crucial factor for the final products, well-shaped crystals could be obtained at the crystallization time of 72 h. While further prolonging the crystallization time more, crystals continued to grow, along with the changes of crystal size distributions. The crystals obtained with the aging time of 1, 1.5, 2 and 3 h show the mean particle sizes of 368, 356, 338 and 314 nm, with the crystal size distribution ranges of 82–435, 70–441, 54–450 and 40–476 nm, respectively. Longer aging time leads to the mean particle size of crystal decrease. Whilst, the stirring speed affects the particle size distribution only slightly. Moreover, the aluminum source has much more obviously influence on the crystal phase of final product than the silicon source does in this system.