Physical and thermo-mechanical properties of shape memory polyurethane containing reversible chemical cross-links

Abstract Orthodontic chains are one of the main parts of orthodontic braces. In this study, in order to obtain a suitable polymer for this application as well as troubleshoot the main drawbacks such as stress relaxation and water absorption, thermoplastic polyurethane (TPU) elastomers with various compositions were synthesized and characterized by Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and X-ray diffraction (XRD) analyses. Mechanical properties of samples were evaluated by tensile, elasticity, and stress relaxation tests. According to the required properties for orthodontic chain application, PU2000-311 which contains reversible crosslinks, was selected as the most favorable sample among other pure samples. Moreover, to reduce the water absorption content of PU2000-311, its nanocomposite containing 1 wt% of silica nanoparticles was prepared via solution casting method. As water content angle and field emission scanning electron microscopy (FESEM) images illustrate, incorporation of 1 wt% of modified silica nanoparticles has increased PU2000-311-1S hydrophobicity. In vitro oral environment study showed crystability of samples has recovered great portion of relaxed force. Stress relaxation study indicated samples are applicable in oral temperature range and temperature changes have assisted recovery of relaxed force and reduced treatment period. Finally, shape memory study showed that optimum samples could recover 100% of their original shape.