Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment

Additive manufacturing (AM) has provided new possibilities for improving the grain boundary properties of metallic components. However, effectively modifying the microstructure, particularly the grain boundary properties, of laser powder bed fusion (L-PBF) components remains a challenge. Post-processing methods have shown some success in adjusting grain boundary angles, but they have limitations when it comes to complex geometries and internal features. In this study, we propose an innovative in situ heat treatment to control the grain boundary properties of L-PBF components. A model is proposed to predict the thermal cycle at a single point, and it is validated through experiments on 2507 super duplex steel and 316L austenitic steel samples. The results demonstrate that, by applying controlled in situ heat treatment, the dynamic recovery processes can be influenced, and thereby the grain boundary properties of the manufactured parts can be controlled. This proposed method improves our understanding of the impact of in situ heat treatment on grain boundary properties and offers potential for designing and fabricating high-performance L-PBF components. The findings from this study lay the groundwork for the further exploration of grain boundary engineering in metallic components using L-PBF. By leveraging in situ heat treatment, future research can open up new avenues in additive manufacturing, facilitating the production of advanced and high-quality metallic components.