Fabrication of nanoporous multilayer graphene nanoplatelets membrane for water desalination

In recent years, graphene-based membranes are extensively explored for desalination process to fulfil the pure water scarcity. Still, there is a noticeable gap in the research on a technique that simultaneously deposits a membrane and also generates pores in the flake of membrane. In this work, we demonstrated a one-step and scalable protocol i.e. a conventional atmospheric plasma spraying (APS) to fabricate a graphene nanoplatelets (GNP) membrane for water desalination application. Various characterization tools: FE-SEM, Raman, and TEM etc. utilized to evaluate the deposition of GNPs flakes and induced sub-nanometer pores in the large area GNP membrane. Plasma-sprayed GNP membrane showed impressive desalination performance in terms of water flux, salt rejection, and permeability around ~67 Lm−2 h−1, ~99 %, and ~ 115 Lm−2h−1bar−1 respectively at 0.6 bar of transmembrane pressure (TMP). This performance of the GNP membrane was attributed to the critical role of graphene in terms of its structures, including induced pores within graphene sheets and its functions. Our deposited GNP membrane is cost-effective and showed the applicability of conventional plasma spraying in the design of nanomaterials-based membranes for various water purification protocols.