Research on the Johnson–Cook Constitutive Model and Failure Behavior of TC4 Alloy

This study investigates the mechanical response characteristics and damage evolution behavior of TC4 alloy through quasi-static/dynamic coupled experimental methods. Quasi-static tensile tests at varying temperatures (293 K, 423 K, and 623 K) were conducted using a universal testing machine, while room-temperature dynamic tensile tests (strain rate 1000–3000 s−1) were performed with a Split Hopkinson Tensile Bar (SHTB). Key findings include the following: (1) Significant temperature-softening effect was observed, with flow stress decreasing markedly as temperature increased; (2) Notch size effect influenced mechanical properties, showing 50% enhancement in post-fracture elongation when notch radius increased from 3 mm to 6 mm; and (3) Strain-hardening effect exhibited rate dependence under dynamic loading, with reduced hardening index within the tested strain rate range. The Johnson–Cook constitutive model and failure criterion were modified and parameterized based on experimental data. A 3D tensile simulation model developed in ABAQUS demonstrated strong agreement with experimental results, achieving a 0.97 correlation coefficient for load–displacement curves, thereby validating the modified models. Scanning electron microscopy (SEM) analysis of fracture surfaces revealed temperature- and strain rate-dependent microstructural characteristics, dominated by ductile fracture mechanisms involving microvoid nucleation, growth, and coalescence. This research provides theoretical foundations for analyzing Ti alloy structures under impact loading through established temperature–rate-coupled constitutive models.