Iron-zirconium oxide catalysts for the hydrogenation of carbon monoxide: In situ studies by iron-57 Mössbauer spectroscopy

Some unsupported iron-zirconium oxide catalysts have been prepared by the calcination in air of precipitates containing 15 mole % iron. The catalyst formed at 500°C was shown by powder X-ray diffraction to consist of a non-equilibriated solid solution of iron(III) in a tetragonal or cubic zirconium dioxide structure whereas the catalyst formed at 1000°C was found to contain a zirconium-doped α-iron(III) oxide, or a magnetically ordered iron-zirconium oxide, in combination with an iron-containing monoclinic polymorph of zirconium dioxide. The57Fe Mossbauer spectra recorded in situ following the pretreatment of the solids in nitrogen, carbon monoxide and hydrogen showed that little change is induced in the catalysts under such conditions. The57Fe Mossbauer spectra also showed that the pretreated catalysts were unchanged by exposure to a 1:1 mixture of carbon monoxide and hydrogen at 270°C and 1 atmosphere pressure but were partially converted to iron carbide when used for the hydrogenation of carbon monoxide at 330°C and at 20 atmospheres pressure. The hydrocarbon product distribution showed Schulz-Flory α-values of 0.73 to 0.76 which were higher than the α-values obtained from pure iron catalysts which had been prepared and pretreated in a similar fashion. The57Fe Mossbauer spectra and the results of the catalytic evaluation may be associated with an interaction between zirconium(IV) and the electron-rich atoms of the reactant carbon monoxide.