Designing a sustainable plastic bottle reverse logistics network: A data-driven optimization approach

Management of recovery options for plastic beverage containers involves some challenges. Most materials of used containers are recycled and are used to produce new products. The locations of collection facilities are the strategic decisions, affecting the amount collected and the total cost of a Reverse Logistics Network (RLN). In this study, a multi-objective (MO) optimization model is introduced to configure a plastic beverage container RLN, considering economic, environmental, and social objectives. This study also implements a scenario-based possibilistic approach to handle the uncertainty of the parameters. Furthermore, a data-driven fuzzy optimization framework is developed to consider the overlapping and multi-clustered characteristics of historical data samples. The application of the proposed method is demonstrated by considering a network in Vancouver, Canada. The numerical results reveal that the optimal configuration of the RLN resulting from the proposed MO model exhibits significant sensitivity to fluctuations in costs, demands, and the prioritization of the objective functions. Additionally, the proposed data-driven framework can incorporate decision makers' preferences when tuning the conservatism degree of uncertain parameters and the preference level of different objectives of the MO model. Moreover, the developed data-driven algorithm can reduce over-conservatism by 14% and guarantee the feasibility of optimal solutions compared to other data-driven strategies.