In Situ TEM Technique Revealing the Deactivation Mechanism of Bimetallic Pd–Ag Nanoparticles in Hydrogen Sensors

Bimetallic Pd-Ag alloy nanoparticles exhibit satisfactory H₂-sensing improvements and show application potential for H₂ sensor construction. However, the long-term stability of the H₂ sensor with Pd-Ag nanoparticles as the catalyst is found to dramatically decrease during operation. Herein, gas-cell in situ transmission electron microscopy (TEM) is used to investigate the failure mechanisms of Pd-Ag nanoparticles under operation conditions. Based on the in situ TEM results, the Pd-Ag nanoparticles have two failure mechanisms: particles coalescence at 300 °C and phase segregation at 500 °C. Guided by the failure mechanisms, the H₂ sensor is comprehensively optimized based on the working temperature and the amount of Pd-Ag alloy nanoparticles. The optimized sensor exhibits satisfactory H₂-sensing properties, and the response decline of the sensor after 1 month is negligible. The revealing of the failure mechanisms with in situ TEM technology provides a valuable route for developing gas sensors with high long-term stability.