Quantitative morphometry of topological graphene-based aerogels and carbon foams by x-ray micro-computed tomography

In this work, we report quantitative morphometry of freeze-dried graphene-based aerogels (i.e., graphene aerogel-GA, nitrogenated GA-NGA, graphene-carbon nanotube hybrid-Gr-MWCNTs, carbon foam-CF, and CF-GA hybrid-CF-GA) and monoliths, prepared by hydrothermal and organic sol-gel methods, respectively. X-ray micro-computed tomography (XMCT) in combination with scanning and transmission electron microscopy allowed visualization of internal microstructures in three-dimensional space. Quantitative morphometry analysis through the reconstructed volume renderings from two-dimensional sliced images revealed hierarchical structures possessing interlaced thin sheets, honeycomb organization, and topological interconnected pore background domains. The influence of small-diameter functionalized multi-walled carbon nanotubes (MWCNTs) inclusions to graphene-like sheets and integration with CF is assessed through quantitative morphometry analysis in terms of volume-weighted pore size, wall thickness, and porosity levels. Hybrid composite porous solids elucidated cross-linking reinforced by a homogeneous distribution of CNTs into complex sheets of GA and CF matrices. A consistent trend impacting porosity and interconnectedness was found following NGA ≥ GA > CF > Gr-MWCNT2:1 > CF-GA > Gr-MWCNT3:1 > Gr-MWCNT5:1, from XMCT image processing and analyses in corroboration with physical properties and reliability. The experimental results provide insights and guide the design of characteristic porous carbonaceous and graphene-based functional nanomaterials for energy sciences, environmental engineering, and fundamental reactive transport of fluids.