Flexibility and abrasion tolerance of superamphiphobic coatings with rigid core–shell particles

Superamphiphobic coatings maintain surfaces clean even facing severe oil contamination, which is crucial for ensuring the lifespan of materials in highly polluted environments. Achieving excellent wear resistance and flexibility individually on superamphiphobic surfaces is relatively simple, but simultaneously obtaining both properties is challenging and often requires compromises. In this study, we develop an innovative approach inspired by “overcoming firmness by gentleness” to create superamphiphobic composite coatings with flexibility and abrasion tolerance. This innovative strategy combines a soft polyurethane resin with rigid diatomite/aluminum hydroxide (core–shell) particles, resulting in a coating structure resembling karst topography. Depositing aluminum hydroxide enhances the reactivity and content of hydroxyl groups on diatomite particles, simultaneously improving the hardness and 1H,1H,2H,2H-Perfluorodecyltrichlorosilane (FDTS) grafting degree of the core–shell particles. Residual hydroxyl groups on the semi-fluorination core–shell particles chemically bond with the isocyanate groups in the waterborne polyurethane resin, leading to enhanced crosslinking density and improved wear resistance of the coating. The top coating of F-SiO2 particles leads to a reduction in the surface energy of the core–shell coating. The obtained core–shell coating demonstrates excellent oil resistance even after 800 cycles of Taber abrasion under a load of 250 g and 1000 cycles of 360° bending, demonstrating remarkable wear resistance and flexibility simultaneously. This approach provides valuable insights for developing superamphiphobic composite coatings with flexibility and abrasion tolerance and opens new possibilities for their applications in flexible electronics and droplet manipulation.