A novel approach to produce neppy yarn in vortex spinning technology

A novel, cost-effective method for producing neppy yarn using the vortex spinning process was presented in this research. The vortex and ring spinning processes were utilized to produce 26/1 Ne neppy yarn from viscose rayon as a host fiber and polyester as a neppy fiber in three different ratios (98/2, 97/3, and 96/4). It was explored that neppy yarn produced by the vortex spinning system is aesthetically more appealing as it has very low hairiness, fewer coefficient of variation (CV%), and minimal thick and thin places compared to ring-spun neppy yarn. However, the count strength product (CSP) of the vortex-spun neppy yarn is comparatively lower than that of the ring-spun neppy yarn. The close engagement of the neppy fibers to the mother yarn in a vortex spinning system increased the neppy yarn’s aesthetic beauty and strengthened its endurance was a significant discovery of this study. The hairiness value of neppy yarns was measured numerically and evaluated statistically with one-way analysis of variance (ANOVA) and found significant differences between the two-spinning system. The adoption of the vortex spinning technique presents novel approaches for manufacturing neppy yarn, with potential advantages for the textile industry such as enhanced yarn quality, greater productivity, fewer machinery requirements, and ultimate cost-effectiveness.