Generative learning assisted state-of-health estimation for sustainable battery recycling with random retirement conditions

Rapid and accurate state of health (SOH) estimation of retired batteries is a crucial pretreatment for reuse and recycling. However, data-driven methods require exhaustive data curation under random SOH and state of charge (SOC) retirement conditions. Here, we show that the generative learning-assisted SOH estimation is promising in alleviating data scarcity and heterogeneity challenges, validated through a pulse injection dataset of 2700 retired lithium-ion battery samples, covering 3 cathode material types, 3 physical formats, 4 capacity designs, and 4 historical usages with 10 SOC levels. Using generated data, a regressor realizes accurate SOH estimations, with mean absolute percentage errors below 6% under unseen SOC. We predict that assuming uniform deployment of the proposed technique, this would save 4.9 billion USD in electricity costs and 35.8 billion kg CO₂ emissions by mitigating data curation costs for a 2030 worldwide battery retirement scenario. This paper highlights exploiting limited data for exploring extended data space using generative methods, given data can be time-consuming, expensive, and polluting to retrieve for many estimation and predictive tasks.