Development and control of a military rescue robot for casualty extraction task

Abstract This paper presents the development and control methodology of a military rescue robot for a casualty extraction task. The new rescue robot (HURCULES) equipped with electric actuators for the casualty extraction task on the battle field is introduced. In this paper, mechanical designs of the HURCULES are described in detail. One of the noticeable features in the mechanical design is to use the worm gear in the joint to maintain the safety of the casualty even with power‐off and to reduce the energy through a selected operating mode. Moreover, unlike the upper body of a conventional humanoid robot, the chest plate is installed and used to properly distribute the casualty’s weight to the dual‐arm manipulator and the chest plate when carrying the wounded person. The HURCULES is valuable because the rescue robots for use on the battle field are very rare. And, the HURCULES is the first rescue robot for use on the battle field in South Korea. Primarily, a semiautonomous control strategy is applied to the HURCULES. The maneuvering stability of the HURCULES is needed when approaching and escaping a casualty while maneuvering on uneven terrain, and it maintains autonomously by the HURCULES. A variety of maneuvering experiments on various terrains were conducted, and satisfactory results for the casualty extraction task were obtained. In particular, the field experiments in this paper were performed at an accredited test site. Besides, additional experiments were conducted to enhance the field applicability.