Preparation of Montmorillonite Nanosheets with a High Aspect Ratio through Heating/Rehydrating and Gas-Pushing Exfoliation

Montmorillonite (MMT) is an abundant silicate mineral with ultrahigh stability. The exfoliation of stacked MMT into high-aspect-ratio nanosheets is of crucial importance for various applications such as toxic gas suppression, barrier property enhancement, flame retardancy, and ion conduction. In this work, we develop a new heating/rehydrating and gas-pushing method that can successfully exfoliate MMT into nanosheets with aspect ratios (600-5000) far higher than the currently reported values (1-120). The MMT first goes through a "starvation pretreatment" under different heating temperatures to improve its hydrophilicity and is then rehydrated in a hydrogen peroxide solution. The hydrogen peroxide in the MMT interlayer space can decompose into water and oxygen bubbles, thus finally leading to the exfoliation via gas-pushing while preserving the large lateral size (mainly in the range of 1-6 μm) of the nanosheets. By changing the pretreatment temperature and pH value of the hydrogen peroxide solution, the exfoliation performance can be tuned. This simple and low-cost exfoliation method is promising to achieve the mass production of MMT nanosheets with a high aspect ratio and may promote its application in various fields such as energy conversion, drug delivery, and photocatalysis.