Mechanically robust, thermal insulating sustainable foams fully derived from bamboo fibers through high temperature drying

The development of lignocellulosic foams has been gaining momentum due to their sustainability and biodegradability. However, lignocellulosic foams often have low preparation efficiency and poor mechanical properties, especially compression performance. Here, we constructed mechanically robust and thermal insulating cellulosic foams through high-temperature drying, in which all bamboo-sourced lignin-containing pulp fibers (LPF) and steam explosion fibers (SEF) were chosen as a skeleton and high solid fibrillated cellulose (HSFC) as a binder. This study aimed to investigate the effects of the characteristics of bamboo fibers and the HSFC addition on the formation, and mechanical- and thermal insulation performances of the resulting foams. The HSFC incorporation endowed the foams with excellent mechanical performance, the stress at 10 % strain and compressive modulus were 0.29 MPa and 4.4 MPa, respectively, which were 10-fold and 44-fold compared to LPF foam without HSFC. The LPF/HSFC possessed excellent energy absorption capacity (170 kJ/m3 under 40 % strain) as well as good thermal insulating performance (0.054 W/(m·K)). The LPF/HSFC foam with a much more homogeneous cellular structure outperformed the SEF/HSFC foam. This work suggests that the developed bamboo fiber foams hold promise for use in protective packaging and thermal insulation applications.