Study of the SiO2-to-Si3N4 etch selectivity mechanism in inductively coupled fluorocarbon plasmas and a comparison with the SiO2-to-Si mechanism

The mechanisms underlying selective etching of a SiO2 layer over a Si or Si3N4 underlayer, a process of vital importance to modern integrated circuit fabrication technology, has been studied. Selective etching of SiO2-to-Si3N4 in various inductively coupled fluorocarbon plasmas (CHF3, C2F6/C3F6, and C3F6/H2) was performed, and the results compared to selective SiO2-to-Si etching. A fluorocarbon film is present on the surfaces of all investigated substrate materials during steady state etching conditions. A general trend is that the substrate etch rate is inversely proportional to the thickness of this fluorocarbon film. Oxide substrates are covered with a thin fluorocarbon film (<1.5 nm) during steady-state etching and at sufficiently high self-bias voltages, the oxide etch rates are found to be roughly independent of the feedgas chemistry. The fluorocarbon film thicknesses on silicon, on the other hand, are strongly dependent on the feedgas chemistry and range from ∼2 to ∼7 nm in the investigated process regime. The fluorocarbon film thickness on nitride is found to be intermediate between the oxide and silicon cases. The fluorocarbon film thicknesses on nitride range from ∼1 to ∼4 nm and the etch rates appear to be dependent on the feedgas chemistry only for specific conditions. The differences in etching behavior of SiO2, Si3N4, and Si are suggested to be related to a substrate-specific ability to consume carbon during etching reactions. Carbon consumption affects the balance between fluorocarbon deposition and fluorocarbon etching, which controls the fluorocarbon steady-state thickness and ultimately the substrate etching.