Flame retardant polyurethane foam prepared from compatible blends of soybean oil‐based polyol and phosphorus containing polyol

ABSTRACT A phosphorus containing polyether polyol (THPO‐PO) was synthesized by polymerization between tris(hydroxymethyl) phosphine oxide (THPO) and propylene oxide (PO). A soybean oil‐based polyol(SBP) was synthesized from epoxidized soybean oil by ring‐opening reaction with lactic acid. The corresponding polyurethane foams (PUFs) were prepared by mixing SBP with THPO‐PO. The density of these foams decreased as the content of THPO‐PO increased. The yield strength of PUFs was observed to be decreased firstly and then increased with the addition of THPO‐PO. Microphotographs of PUFs were examined by scanning electron microscope which displayed the cells as spherical or polyhedral. The thermal degradation and fire behavior of PUFs were investigated by thermogravimetric analysis, limiting oxygen index (LOI), and UL‐94 test. Although the thermal stability of PUFs were decreased with increasing THPO‐PO percentage, the flame retardancy of PUFs were improved. The LOI value increased to 27.5 with 40% THPO‐PO. THPO‐PO in sequence worked in inhibiting flame and forming phosphorus‐rich char layer, thus endowing PUFs with the increased flame‐retardant performance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135 , 45779.