Platinum nanoparticles entrapped in zeolite nanoshells as active and sintering-resistant arene hydrogenation catalysts

Pt nanoparticles supported on ZSM-5 nanoshells have been prepared by a mild desilication method. The zeolite support is a ZSM-5 crystal with extremely thin walls (ca. 15 nm) that contain meso/microporous defects. The 2–3 nm diameter Pt nanoparticles are entrapped and highly dispersed in these ZSM-5 nanoshells. The particles are stable up to 750 °C in H2 owing to this immobilization. Catalytic activities for toluene hydrogenation were compared with those of reference Pt-based catalysts. The reaction rates obtained on the novel Pt-ZSM-5 nanoshells catalyst were about 100 times higher than those measured over conventional Pt-ZSM-5 catalysts. The highly defective zeolite nanoshell allowed even bulky molecules such as mesitylene to access all the Pt particles. This was in contrast to Pt nanoparticles encapsulated in ZSM-5 hollow single crystals, which were totally inactive due to molecular sieving. This novel Pt-ZSM-5 nanoshell catalyst shows outstanding sintering-resistance and mass transfer properties owing to its hierarchical design.