Investigations on the performance of xanthan gum as a foam stabilizer and assessment of economic and environmental impacts of foam concrete production

The properties of foam concrete are greatly influenced by the quality of the foam used. The stability of the foam is a vital property that needs dire attention when selecting surfactant. This paper evaluates the role of Xanthan gum (XG) as an additive in the performance improvement of foam produced with two different surfactants, viz., Hingot (Natural surfactant) and Nonylphenol ethoxylate (NPE) (Synthetic surfactant). Different characteristics of foam and surfactant, such as initial foam density, foam drainage, foam bubble microstructure, surface tension, and viscosity of surfactants, are experimentally evaluated. Addition of XG results in a 10-fold increment in viscosity for both Hingot and NPE surfactant solutions. The above enhancement in viscosity results in a substantial reduction in bubble size and an increment in lamella thickness. Further, the reduced surface tension of Hingot surfactant also contributes to a significant reduction in the rate of bubble coalescence. Having studied the surfactant and foam behaviour, the next phase comprises studies on the influence of XG on consistency, setting behaviour, compressive strength, and thermal conductivity of foam concrete with two different densities, viz., 1000 kg/m3 and 1500 kg/m3. Results show that the addition of XG results in a reduction in consistency and an increase in demoulding time of foam concrete. Besides improvement in foam performance, a substantial increase in compressive strength and reduction in thermal conductivity of FC is also observed due to XG addition, indicating that foam bubble microstructure has a significant impact. The last phase involves the life cycle assessment (LCA) of the FC produced with the aforementioned surfactants, which is the first of its kind study that considers the impact of surfactants across various environmental categories. Results of the LCA analysis show that the total cumulative energy demand of preparation of 1 kg of Hingot solution is less than that of 1 kg of NPE surfactant solution. The environmental impact analysis also favours Hingot as a sustainable and economical alternative to NPE surfactant. Results of LCA analysis of FC indicate that foam concrete with 1000 kg/m3 performs better than AAC block and conventional clay brick. Furthermore, the studies highlighted that there is more scope for improving the performance of LCA of FC through using various mineral admixtures as replacement for cement.