Structures and formation mechanism of borides with varied morphologies in cast γ-TiAl alloys

Borides with varied morphologies and structures obtained by changing B content in as-cast Ti-45Al-2Mn-2Nb alloys are investigated. With the increase of B content, morphologies of borides change from curved to straight, and flake shape, ribbon shape, needle/rod shape, and blocky appear in turn. Curved boride particles have a lamellar structure composed of TiB2 and B2 layers, accompanied by the random appearance and distribution of Ti3B4 and Bf-TiB layers. Except for the absence of the B2 layer, straight needle-like and blocky boride particles have roughly the same structure as curved boride particles, revealing that the formation of curved boride particles is accompanied by divorced eutectic with the matrix and internal irregular eutectic, while no eutectics occurs in straight boride particles. The lack of B atoms during solidification in alloys with lower B content results in a less regular structure and higher stacking fault density of curved boride particles compared to straight boride particles in alloys with higher B content. In addition, some needle-like boride particles are observed to have pure B27-TiB structure without intergrowth. The difference in morphologies and structures can be attributed to the difference in formation mechanism and crystallographic structures of the borides.