Microstructural and mechanical properties of precipitation-strengthened Al-Mg-Zr-Sc-Er-Y-Si alloys

We study the precipitation behavior of two L12-strengthened alloys with Mg and Y additions: ultralow-Sc, Si-free, Al-1Mg-0.09Zr-0.007Sc-0.006Er-0.02Y-0.01Si, and low-Sc, Si-added, Al-1Mg-0.09Zr-0.013Sc-0.006Er-0.02Y-0.08Si (at.%), and their ambient temperature strength and high-temperature creep resistance. Scanning transmission electron microscopy analyses reveal that β-Mg2Si precipitates or their precursors (β’, β’’) form in the Si-added alloy at ∼ 200°C, which act as preferential nucleation sites for the L12-nanoprecipitates and cause partial depletion of Si solute atoms, which decelerates L12 precipitation-kinetics, resulting in a microhardness peak at the same isochronal temperature, 475°C, in both alloys. Atom-probe tomography analyses reveal that the L12-nanoprecipitates in both alloys exhibit Sc/Er/Y-rich cores and Zr-rich shells, as well as Mg segregation at the interfacial regions. The L12-nanoprecipitates in the Si-added alloy has a smaller Sc/Er/Y and higher Zr and Si concentrations. The Si-free alloy exhibits superior creep properties at 300°C, due to a larger lattice parameter mismatch of the L12-nanoprecipitates with the Al(f.c.c.) matrix provided by higher Sc/Er/Y concentrations. Both alloys exhibit slower L12 nanoprecipitation-kinetics, extremely high coarsening resistance, and similar high-temperature creep resistance compared to a recently developed Mg/Y-free low-Sc, Al-0.08Zr-0.014Sc-0.008Er-0.09Si (at.%) alloy. The extremely high coarsening resistance of the Si-added alloy is attributed to the smaller Si concentration in the Al(f.c.c.) matrix. Silicon is scavenged by the β-Mg2Si precipitates, thermodynamically stable at < 475°C, which is then not available in the matrix to accelerate the coarsening of the L12-nanoprecipitates.