Study of Mechanical, Thermal, and Microstructural Properties of Polypropylene/Ceramic Waste Composites

In this work, the effect of reinforcement of the iPP with ceramic waste (CW), and the use of maleic anhydride compatibilizing agent grafted with polyolefin elastomer (POE-g-MAH) are studied. The composites were fabricated by extrusion and injection processes, and their morphology and microstructure, as well as fracture surface and mechanical and thermal properties were analyzed. Characterization by polarized optical microscopy showed that the ceramic waste particles were well-dispersed into the iPP matrix without the presence of agglomerates. However, the POE-g-MAH did not show good compatibility when it was added to the iPP/CW composite. Hardness Rockwell R, tensile and flexural measurements showed that the hardness, Young´s modulus, and flexural modulus increased with the incorporation of CW and without the POE-g-MAH. The ductility of the composites was several decreased with the addition of CW. POE-g-MAH affected the hardness, ductility, strength tensile, Young´s modulus, flexural modulus, and interfacial interaction in the iPP/CW composite. Analysis by X-ray diffraction showed that the CW also acted as a nucleating agent, increasing the crystallization degree, and forming the β-phase. Analysis of the Fourier transformed infrared showed transmittance bands of the iPP, CW, POE-g-MAH and composites. The bands were similar and there were no major changes in characteristic bands of composites, but CW and POE-g-MAH produced changes in the shape and intensity of band peaks of the iPP matrix. The CW addition to the iPP matrix modified the thermal properties of pure iPP, such as the degree of crystallization and melting temperature in the iPP/CW composites. The incorporation of POE-g-MAH decreased the crystallization temperature and crystallinity degree in the iPP/CW composite.