Product from sessile droplet evaporation of PNIPAM/water system above LCST: A block or micro/nano-particles?

PNIPAM as a stimuli-responsive polymer has generated extreme interests due to its versatile applications. However, there is no research report on whether PNIPAM micro/nano-particles can be extracted from its suspension after phase separation. In the present work, LCST-type phase separation in self-synthesized PNIPAM/water system was investigated in depth by dividing the DLS testing process into four stages. In addition to quenching duration, temperature rise process, quenching temperature and PNIPAM concentration all have a great influence on particle size of the suspension. Meanwhile, the steady-state rheology and dynamic viscoelasticity results show that PNIPAM micro/nano-particles in the suspension are "soft" that can deform. Finally, FE-SEM was used to observe the morphology of dehydrated PNIPAM extracted by sessile droplet evaporation under different conditions. The results indicate that these "soft" particles are easier to fuse together, do not have sufficient mechanical strength to maintain their spherical morphology after dehydration. But the above fusion can be suppressed by adjusting evaporation conditions to acquire smaller PNIPAM particles which have sufficient mechanical properties to keep their basic particle morphology. Further, by changing evaporation pressure to positive or negative pressure, dehydrated PNIPAM micro/nano-particles with excellent uniformity and separation can be obtained. This work will provide guidance for extracting micro/nano-particles from polymer/diluent systems with LCST.