A review of microwave-assisted process intensified multiphase reactors

• Overview of microwave heating of fluid–fluid and fluid–solid multiphase reactors. • Comprehensive analysis of microwave assisted process intensification. • Review of multiscale modeling and simulation of microwave multiphase reactors. • Discussion on thermal and microwave-specific effects. • Challenges and future research directions of microwave multiphase reactors. Microwaves provide alternative heating and allow process intensification due to their rapid, volumetric, and selective nature. Recognizing the central role of multiphase reactors in chemical industry, a recent surge in employing microwaves is observed. Here, we review the recent experimental and modeling investigations of microwave heating of multiphase reactors with emphasis on chemical engineering applications. We demonstrate that there is accumulated evidence for improved performance via microwave heating and a clear opportunity for further process intensification. In most of the cases, this improved performance stems from a temperature gradient between two phases. We discuss the ongoing debate on the mechanism by which microwaves affect chemical processes exacerbated by the inability of measuring the temperature distribution in a microwave cavity. We outline recent progress in this direction in monolith reactors and needs for future work. We underscore the lack of detailed modeling and simulation tools even for single-phase systems and emphasize the imperative for multiscale predictive modeling to bridge the experimental-modeling gap. Promising results are shown by a few recently published modeling studies that can predict the experimental measurements in complex multiphase reactors. A combination of experimental and modeling tools can provide a comprehensive picture of the microwave multiphase reactors as well as a means toward scale-up and optimization.