A newly developed 10 kA-level HTS conductor: innovative tenon-mortise-based modularized conductor (TMMC) based on China ancient architecture

Abstract We proposed a new type of high-temperature superconducting (HTS) conductor concept: modularized conductors (MCs) connected by Chinese traditional tenon-mortise (TM) connection structure, referred as TMMC (tenon-mortise modularized conductor). The conductor consisted of multiple concentric round sub-conductors with slots for stacking rare-earth-barium-copper-oxide (REBCO) tapes. Innovatively, the REBCO stacks in the adjacent sub-conductors were arranged with the fully-misaligned configuration to enhance the critical current’s isotropy with respect to magnetic field and reduce ac loss. For example, the angle between the adjacent stacks in the two adjacent sub-conductors was 45° if each sub-conductor contains 4 REBCO stacks. In order to construct the fully-misaligned configuration, the sub-conductors were designed with two open half-circular formers and connected by TM structure which makes the conductor modularized and simply to assembly and disassembly. Based on the design concept, a prototype conductor containing 160 REBCO tapes distributed in the four concentric sub-conductors was fabricated. The conductor’s measured critical current was 13.69 kA at 77 K and self-field, which was consistent to the simulation result. In order to further improve the TMMC’s engineering critical current density ( J ce ) and bending performance, we proposed two enhancement approaches: reducing the former’s thickness and re-arrange stacks in the outer sub-conductors. With the enhancements, both TMMC’s radius and J ce were comparable to the existing slotted-core conductor. The study shows the TMMC’s advantages of non-twisted structures, easy assembly, high-current carrying and low ac losses, which made it promising for constructing large-scale scientific devices.