Superior stability of a bifunctional oxygen electrode for primary, rechargeable and flexible Zn–air batteries

Central to commercializing metal-air batteries is the development of highly efficient and stable catalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). In this study, a composite catalyst with a unique interpenetrating network (denoted as NiCo2O4@MnO2-CNTs-3) was synthesized and exhibited better bifunctional activity (ΔE = 0.87 V) and durability than both Pt/C and Ir/C catalysts. The improved performance arises from three factors: (i) MnO2 promotes the ORR while NiCo2O4 facilitates the OER; (ii) carbon nanotubes improve the electronic conductivity; and (iii) the highly porous structure enables the adsorption-desorption of O2 and enhances the structural stability. As a result, the primary and rechargeable Zn-air battery affords a high power density and specific capacity (722 mA h g-1), an outstanding discharge stability (255 mW cm-2 after 1000 cycles) and a high cycling stability (over 2280 cycles). Electron microscopy and electrochemical analysis revealed that the degradation of the rechargeable Zn-air battery performance resulted from the damage of the air electrode and the hydrogen evolution reaction on the zinc electrode. A flexible Zn-air battery employing a solid-state electrolyte showed an exciting stability (540 cycles) and high power density (85.9 mW cm-2), suggesting that the anion exchange membrane effectively prevents the migration of Zn2+ ions and the deposition of carbonates.