High temperature polymer electrolyte membrane achieved by grafting poly(1-vinylimidazole) on polysulfone for fuel cells application

Phosphoric acid (PA)-doped high temperature polymer electrolyte membranes (HT-PEMs) are crucial materials for HT-PEM fuel cells (HT-PEMFCs). However, the development of HT-PEMs suffers from the trade-off between proton conductivity and mechanical strength. High proton conductivity requires a high doping level of PA, and PA acts as a plasticizer that reduces the mechanical properties. Here, a new strategy is employed to address the unresolved challenges; the strategy is to graft poly(1-vinylimidazole) as PA doping sites on the polysulfone backbone. This is achieved via atom transfer radical polymerization. High proton conductivity is achieved because of the formation of micro-phase separated structures, and the mechanical properties are retained because of the reduced plasticizing effect, which is caused by the separation of PA adsorption sites and the polymer backbone. The prepared PA-doped membranes have excellent proton conductivity of 127 mS cm−1 at 160 °C and outstanding tensile strength of 7.94 MPa. Meanwhile, single H2-O2 cell performance with the optimized membrane is impressive, reaching a peak power density of 559 mW cm−2 at 160 °C. More importantly, this work provides new insight into solving the trade-off between proton transport and mechanical strength for PA-doped HT-PEMs.