Elevated-temperature creep properties and deformation mechanisms of a non-equiatomic FeMnCoCrAl high-entropy alloy

This study investigates the high-temperature creep behavior of a novel (Fe50Mn30Co10Cr10)91Al9 non-equiatomic high-entropy alloy (HEA) spanning the temperature range of 873–973 K and stress conditions from 50 to 90 MPa. Microstructural examinations and theoretical analyses are conducted to elucidate the performance indicators and deformation mechanisms of the HEA under sustained high-temperature conditions, providing an empirical basis for application prospects. The results indicated that the cold-rolled and annealed alloy exhibited excellent creep resistance under conditions of 923 K/50 MPa and 873 K/50 MPa. The creep mechanism of the HEA at 923 K was identified as being primarily controlled by dislocation climb, as determined by stress exponent fitting calculations. Differing from common equiatomic HEAs, creep in these cases is controlled by solute atoms and mobile dislocations mechanisms. Microstructural characterization validated identified creep trends and deformation mechanisms, revealing diverse micro-mechanisms, such as dislocation jogs and new phase precipitation under various deformation conditions. Additionally, the 'climb-dominant mechanism model' was used to discuss the self-consistency of experimental parameters, providing in-depth insights into the contribution of elemental parameter variations to dislocation climb, as well as the reasoning behind creep performance concerning stress and temperature dependencies.