The direct synthesis of Ni/SAPO-11 hydroisomerization catalyst via a novel two-step crystallization strategy

The Ni/SAPO-11 catalyst used for n-hexane hydroisomerization was prepared via a novel two-step crystallization strategy. It involves introduction of nickel salt into the pre-crystalized system of SAPO-11 by grinding followed by a second crystallization step. No extra solvent is introduced during the whole synthesis procedure which reduces waste liquid emissions significantly. More importantly, interaction between nickel and support is effectively regulated by the novel method to achieve a well dispersed nickel species and inhibit formation of inert nickel spinel simultaneously. Chemical environments of framework Si are tuned to enhance surface acidity of the Ni/SAPO-11 catalyst. It also shows smaller particle size which favors fast diffusion of reactants and products. Insights into the two-step crystallization indicate that accumulation of SAPO-11 precursors in the pre-crystallization stage, pH regulation by nickel salt and structural directing effect of Ni2+ during the second crystallization period account for the rapid crystal growth and smaller particle size of the Ni/SAPO-11 catalyst. All the unique features endow the Ni/SAPO-11 catalyst higher activity and isomers selectivity than the Pt/SAPO-11 catalyst in n-hexane hydroisomerization.